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Products Description
Product Definition: The CoreNode of Industrial Serial Communication
The Nexisense ZLAN5143I is a flagship industrial communicationdevice that integrates both a serial serverand a Modbus gateway. It canconvert RS232/485/422 serial signals into Ethernet signals,enabling transparent data transmission between serial devices and networks and supporting Modbus protocol conversion. This device is specifically optimized for harsh environments with high electromagnetic interference, high lightning strike risk, and outdoorconditions, making it acrucial component for building industrial IoT communication infrastructure.
Working Principle: The Efficient Bridge Between SerialData and Ethernet
The Nexisense ZLAN5143I High-Performance Isolated Serial Server / Modbus Gateway is based on an embedded network communication protocol stackthat provides multiple communication modes, including TCP Server, TCP Client, UDP, and UDP Multicast. Withvirtual serial port drivers, it enables serial transparent transmission and Modbus RTU/TCP protocol conversion.
In transparent transmission mode, it supports full-duplex, high-speed data forwarding without packet loss, ideal for applicationswith high real-time requirements. In Modbus gateway mode, it uses a store-and-forward protocolmechanism that improves communication efficiency between multiple devices, outperforming traditional forwarding methods.
Structure Analysis: Every Detail Designed for Industrial Environments
The ZLAN5143I features a professional-grade hardware architecture design:
Power Isolation (3KV): The powerinput part adopts high voltage isolation, ensuring stable system power supply.
Serial Isolation (2.5KV): RS485/422 signals are electrically isolated from the system ground for superior protection.
±15KV ESD Protection: Enhanced resistance toelectrostatic discharge for reliable operation.
25KV/μs Common-Mode Surge Suppression: Effectively filterscommon-mode interference signals, improving overallanti-interference capability.
ShellGrounding Design: Thedevice's metal shell includes a groundingterminal to enhance lightning protection and surgeresistance.
High Load Capacity: RS485supports up to 256 connected nodes, far exceeding the industry average.
NEXI-ZLAN5143I High-Performance Isolated Serial Server/Modbus Gateway Application Scenarios: Widespread Coverage from Tunnel Monitoring toDisaster Warning
The Nexisense ZLAN5143I High-Performance Isolated Serial Server / Modbus Gateway is suitable for the following typical industrialscenarios:
Tunnel EnvironmentMonitoring: High anti-interference capability and suitability for high humidityand long-distance transmission.
Wind Energy Systems: Supports remote device status monitoring and control.
Geological Disaster Early Warning: Works with multiple sensor terminals toensure uninterrupted communication.
Traffic, Environmental, and Municipal Automation:Acts as a networked node for on-site serial devices.
SCADA System Integration: Modbus gateway functionality enhancescompatibility.
NEXI-ZLAN5143I High-Performance Isolated Serial Server/Modbus Gateway Parameter Configuration: Industrial Quality Evidenced by Data
| Category | Parameter | Value/Description |
|---|---|---|
| Electrical Isolation | Power Isolation | 3000V |
| Serial Isolation (RS485/422) | 2500V | |
| Common-Mode Surge Suppression | >25KV/us | |
| ESD Protection | ±15KV | |
| Serial Port Support | Interface Type | RS232 / RS485 / RS422 (all-in-one) |
| Node Support | RS485 supports 256 nodes | |
| Data Bits | 5-9 bits | |
| Stop Bits | 1 or 2 bits | |
| Parity | None,Even, Odd, Mark, Space | |
| Flow Control | RTS/CTS, DTR/DCR, XON/XOFF | |
| BaudRate | 1200-115200bps (for 460800bps, recommended ZLAN5142I) | |
| NetworkCommunication | Ethernet Interface | 10/100Mbps, auto-adaptive,2KV surge protection |
| Protocol Support | TCP, UDP, HTTP, DHCP, DNS, ARP, etc. | |
| Connection Mode | TCP Server (up to 40 clients), TCP Client (upto 8 destination IPs) | |
| Virtual Serial Port | Supported with ZLVirCom driver | |
| Device Management | Configuration Method | Web interface, ZLVirCom, management tools |
| FirmwareUpgrade | Remote upgrade supported | |
| Power and Size | Operating Voltage | 18-36V DC (custom 12V available),400-600mW power consumption |
| Interface Type | DCpower jack / terminal block dual poweroptions | |
| Dimensions | 94 × 65 × 25 mm | |
| Environmental Adaptability | Operating Temperature | -45℃ ~ 85℃ |
| Storage Temperature | -45℃ ~120℃ | |
| Humidity Range | 5% ~ 95% RH |
NEXI-ZLAN5143I High-Performance Isolated Serial Server/Modbus Gateway Measurement and Configuration Methods
The device canbe configured through the following methods:
Web ConfigurationInterface: Access the device's web interface via IP address to set serial parameters such as baud rate anddata bits.
ZLVirComSoftware: Enables virtual serialport mapping for seamless integration with legacy systems.
Network Search Tool:
Serial Debugging Tools: Convenient for Modbus command testing and transparent transmission verification.
Product Advantages: Why Choose Nexisense ZLAN5143I High-Performance Isolated Serial Server / Modbus Gateway?
Industrial Quality Assurance: Fully isolateddesign, strong electromagnetic compatibility, andbroad temperature adaptability.
ExtensiveProtocol Support: From transparenttransmission to Modbus protocol conversion, meeting various system requirements.
Massive Connection Capacity: Supports multiple clients and up to256 node connections, exceeding industry standards.
Flexible and Easy Installation: Supports rail mounting and various power supplyoptions.
Efficient Remote Management: Dual configuration options via web interface and software for efficient remote upgrades and maintenance.
Conclusion: A Reliable Choice for Industrial Communication
The Nexisense ZLAN5143I High-Performance Isolated Serial Server / Modbus Gateway is an indispensable core product for industrialfield communication applications. With its high electrical isolation protection, strong serial compatibility,stable Modbus gatewayfunctionality, and comprehensive remote management system, the ZLAN5143I not only meets the rigid demands of today's industrial automation communications but is also readyfor future system expansion and upgrades.
In the pursuitof reliable communication, device safety, and system compatibility, the Nexisense ZLAN5143I High-Performance Isolated Serial Server / Modbus Gateway is undoubtedly the professional choice and flagshipselection.
